A second shot for Starliner: NASA set to re-induct Boeing's spacecraft after 2024 ISS incident

It appears that confidence in the spacecraft to carry out missions to the ISS has been restored.
Boeing’s Starliner spacecraft that launched NASA’s Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module’s forward port on July 3, 2024. (Cover Image Source: NASA)
Boeing’s Starliner spacecraft that launched NASA’s Crew Flight Test astronauts Butch Wilmore and Suni Williams to the International Space Station is pictured docked to the Harmony module’s forward port on July 3, 2024. (Cover Image Source: NASA)

NASA is on the verge of returning Boeing's Starliner to its roster after a 2024 incident left the spacecraft, intended for crewed operations, grounded. In a statement on Monday, NASA said that since then, considerable work had gone into making Starliner safe for transporting astronauts to and from the International Space Station (ISS), with administrator Jared Isaacman saying, "We have worked closely with Boeing to address the issues identified on previous Starliner flights, and we intend to see this vehicle return to flight in support of the International Space Station and future commercial destinations."



Ever since the end of the Space Shuttle era, NASA has not had a reusable spacecraft of its own to carry astronauts to space and back. At the moment, the SpaceX Dragon capsule is the only American spacecraft with clearance to transport crews. It does so as part of the Commercial Crew Program, next slated to carry Crew-13 to the orbital outpost on Thursday. "As this domain continues to open, there will be growing demand for launch vehicles, transfer stages, landers, and, of course, spacecraft that carry astronauts. NASA has been committed to having multiple crew transportation options since the beginning of the Commercial Crew Program," said Isaacman.



Starliner's troubled history

Boeing's Starliner has had a brief flight history, managing only one pad abort test and two orbital flight tests since 2019. While the two orbital flight tests were not entirely successful, Starliner was still chosen to fly NASA astronauts Butch Wilmore and Sunita Williams to the ISS for what was slated to be the spacecraft's first crewed flight test. Although the journey to the ISS went smoothly, Starliner had issues with its propulsion system, and NASA deemed that the spacecraft was not safe enough to bring Wilmore and Williams back to Earth. And so, what was initially planned as an eight-day mission turned into a long-duration stay on the ISS, with Wilmore and Williams spending close to 10 months in the orbital lab before their return to Earth aboard a SpaceX Dragon capsule in March 2025.

NASA’s Boeing Crew Flight Test Commander Butch Wilmore (L) and Pilot Suni Williams walk out of the Operations and Checkout Building on June 05, 2024 in Cape Canaveral, Florida. (Photo by Joe Raedle/Getty Images)
NASA’s Boeing Crew Flight Test Commander Butch Wilmore (L) and Pilot Suni Williams walk out of the Operations and Checkout Building on June 05, 2024 in Cape Canaveral, Florida. (Photo by Joe Raedle/Getty Images)

An independent review of the incident released earlier this year was scathing in its assessment of the debacle, classifying it as a "Type A mishap" and putting it on par with some of NASA's worst mishaps. It also identified that the reaction control thrusters had been operating beyond their engineering qualifications. Boeing and NASA later found that the issues with Starliner stemmed from the "thermal environment and features inherent in its design." As it stands, in order for Starliner to return to flight, NASA's Program Investigation Team has so far identified 61 points of improvement. 

What happens next?

Isaacman and Boeing announced that there will first be an uncrewed test flight, dubbed Starliner-1, that will travel to the ISS in December 2026 or January 2027. This mission will help the agency gather data about the spacecraft's performance. Should any corrective actions be needed, they will be identified by NASA's Program Investigation Team and implemented so as to complete the testing and certification of the next flight. Manager of NASA’s International Space Station Program Dana Weigel stated, "Starliner’s next flight is a critical step on the path to achieving full system certification and ensuring a sustained human presence in low Earth orbit."



After the uncrewed test flight, the agency and Boeing will perform modifications to the thruster valve design of the spacecraft's service module. Starliner's crew module, which houses the astronauts, will also see modifications to its thrusters, the replacement of batteries, and some other small changes to the parachute system. The subsequent flight will be crewed and will be designated Starliner-2, and NASA is eyeing a 2028 launch for the same. These missions could launch using a United Launch Alliance Vulcan rocket, pending a separate launch vehicle certification.

More on Starlust

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